650,000+
Square feet of manufacturing space
Accelerating MedTech
Everything Under One Roof
From contract design through surface treatment and regulatory clearance. One partner for the full device lifecycle.
13 Capability Areas Across 10 Global Facilities
EXALTA combines manufacturing depth with development breadth. Our capabilities span build-to-print implant and instrument manufacturing, rapid prototyping, silicone handle production, surgical case and tray fabrication, robotics and navigation component machining, cutting tool production, tube laser cutting, cerclage system manufacturing, surface treatments, and turnkey regulatory-ready market introduction.
Each capability is supported by in-house post-processing, quality systems, and regulatory infrastructure. Our partners work with one organization across the full product lifecycle.
Our Capabilities
EXALTA combines manufacturing depth with development breadth across 13 capability areas.
Build-to-Print Implants & Instruments
Orthopedic instruments and implants from proof of concept through large-scale production. Full build-to-print manufacturing.
CNC Machining Quality Inspection Packaging
The Prototype Garage
Prototype-dedicated manufacturing cells with rapid turnaround. Production-quality instruments, handles, and implants from in-house prototyping units worldwide.
Rapid Prototyping CNC Machining Silicone Molding
Silicone Handles
High-tech ergonomic silicone handles engineered for comfort, precision, and customization. Advanced overmolding for surgical instruments.
Overmolding Silicone Processing Ergonomic Design
Surgical Cases & Trays
Customized surgical cases and trays built for ergonomics, resistance, and modularity. Complete kit packaging for surgical systems.
Case Fabrication Tray Design Sterilization Compatibility
Enabling Technologies
Precision machining of complex components for robotic and computer-assisted surgical systems. Tight tolerances for navigation-guided procedures.
Precision Machining Tight Tolerance Component Assembly
Cutting Tools
Gun-drilling to precision grinding of surgical drills, taps, and handheld cutting devices. Over 20 years of cutting tool manufacturing experience.
Gun Drilling Grinding Tool Sharpening
FlexMetric
Patented cannulated flexible shaft technology for precision surgery in tight anatomical spaces. The strongest flexible shaft on the market.
Laser Cutting Shaft Assembly Bend Testing
Special Processes
Vertically integrated post-processing including titanium Type II and III anodizing, laser marking with 2D datamatrix, and surface treatments.
Anodizing Laser Marking Passivation
Market-Ready Systems
Turnkey, regulatory-ready systems with 510(k) and EU MDR clearance pathways. Scalable global market introduction as manufacturer of record.
Regulatory Submission 510(k) EU MDR
Complete Cerclage Systems
Braided cables, crimping tools, and locking mechanisms for orthopedic fixation. Cables from 1.0 to 2.0mm in stainless steel, titanium, cobalt-chrome, and TiAlN.
Cable Braiding Crimp Assembly Material Testing
Tube Laser Cutting
Precision laser-cut tubing for flexible surgical shafts. Sharp-angle bending and non-wobble arcs for intramedullary reamers, drills, taps, and shaver blades.
Laser Cutting Tube Forming Bend Testing
Contract Design
R&D services from concept through market introduction. Three engagement tiers: rapid customization, bespoke design with dedicated engineering, and full OEM turnkey packages.
Design for Manufacturing DHF Documentation V&V Testing
From Concept to Cleared Product
EXALTA's design services span three engagement levels. Rapid customization applies personal touches to existing catalog instruments, handles, and trays. Bespoke design assigns a dedicated R&D engineer for instruments built from scratch, with full Design for Manufacturing optimization. Our OEM package delivers the complete path from concept through prototyping, DHF documentation, verification and validation, regulatory registration, and CE mark certification.
Scale
Built for global execution
Global manufacturing infrastructure built for precision, compliance, and scale.
10
Facilities across 3 continents
250+
Patents issued
55+
R&D engineers
150+
FDA 510(k) clearances
Ready to See What We Can Build Together?
Our partners work with one organization across the full product lifecycle.